woodworking

Some photos from construction of the case for my 2nd prototype.

This shows my new Ryobi table saw, being used to do some routing work, effectively.  The cutout for the Jensen speaker allows the vertical spacing to be really tight, enabling final cabinet dimensions of 9.75x9.75 inches (7.25 inches deep).  This type of concave carve would have been hard to do without the new saw (prototype 1 has a similar carve, but much more primitive in execution and nothing I'd want to "sell").

First job when I got the saw, was to build a sliding table for it.  I don't know why this isn't a commonly-available accessory for this type of saw, in general.  But no, seems to be traditional that woodworkers always build their own tables, of various designs.  There's tons of videos about this on youtube, etc..

(I didn't use this table for the carve illustrated here, I'm just showing it because the saw's not complete without it, IMO.)


By clamping the piece securely to the rip-fence, bringing the blade up into the piece while running, and moving the fence over with progressive cuts, I'm able to make this carve, perfect for the outline of the speaker, which will leave the top surface of the crossbar looking smooth and perfect once it's in the amp.



Circular cutout in the front face is 5.125 inches in diameter.  Outline of speaker frame is 6.5 inches in diameter.


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